The integrated power and cooling upgrade for the Boss Pro Lockable Mount for Starlink Mini.
Converts a suitable 12 V or 24 V DC input into a regulated 30 V output
Twin thermostatically controlled cooling fans
Fans activate automatically when additional airflow is required
Designed specifically for the Boss Pro Lockable Mount
Helps manage heat during extended operation and limited-airflow conditions
Anderson plug input and integrated Starlink Mini power lead
Module only. The Boss Pro Lockable Mount and Starlink Mini are not included.
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THE DETAILS
Explore the details.
Overview
The Boss Thermal Protection Power Module combines regulated 30 V power conversion and automatic fan-assisted cooling in one integrated system for the Boss Pro Lockable Mount for Starlink Mini.
The module converts a suitable 12 V or 24 V vehicle, canopy, caravan or auxiliary battery supply into a regulated 30 V output. Based on Boss Aluminium’s real-world experience, 30 V provides the optimum setup for reliable vehicle-mounted Starlink Mini operation and matches the output voltage of the standard Starlink power supply.
Twin thermostatically controlled cooling fans automatically activate when the internal temperature reaches the preset level. The fans increase airflow through the mount and help move warm air away from the Starlink Mini and associated electronics. When additional cooling is not required, the fans remain switched off, minimising unnecessary power consumption and noise.
The complete system mounts neatly inside the Boss Pro Lockable Mount, keeping the power converter, thermostat, fans and associated wiring contained within the aluminium housing.
Key Benefits
Combines 12 V–24 V to 30 V power conversion and automatic cooling
Provides the optimum operating voltage for a vehicle-mounted Starlink Mini
Helps maintain consistent voltage as battery or vehicle voltage changes
Helps minimise voltage drop on the Starlink-side power lead
Helps reduce power-related dropouts or restarts
Twin thermostatically controlled cooling fans
Fans activate automatically when the preset temperature is reached
Cooling operates only when required, reducing unnecessary noise and power consumption
Supports direct DC operation without a separate 240 V inverter
Integrated Anderson plug for a clean and simple connection
Purpose-built installation inside the Boss Pro Lockable Mount
Suitable for a new installation or as a later upgrade to a compatible Thermal Protection System Ready mount
Ideal For
Hot climates and high ambient temperatures
Extended Starlink Mini operating periods
Stationary and low-speed use
Installations with limited natural airflow
Four-wheel drives and touring vehicles
Trade and construction vehicles
Fleet and commercial applications
Emergency and first responder vehicles
Remote worksites and field operations
Caravans, camper trailers and off-grid installations
How the Thermal Protection System Works
The Starlink Mini and its associated electronics generate heat while operating. This can become more noticeable during long operating periods, hot weather, stationary use or installations where natural airflow is limited.
The Thermal Protection Power Module uses a preset thermostat to monitor the temperature inside the mount. When the activation temperature is reached, the twin cooling fans switch on automatically and increase airflow through the housing. Once additional cooling is no longer required, the thermostat switches the fans off again. No manual fan control is required.
The system is designed to support normal Starlink Mini operation by improving airflow around the unit. It does not refrigerate the Starlink Mini or guarantee a specific internal operating temperature.
Why Run the Starlink Mini at 30 Volts?
Although the Starlink Mini accepts a 12–48 V DC input, it requires a similar amount of power regardless of the supply voltage. As voltage decreases, the current required increases. At approximately 60 W, the Starlink Mini may require around:
5 A at 12 V
2.5 A at 24 V
2 A at 30 V
Higher current places additional load on cables, plugs, sockets and electrical connections. This is particularly important with cigarette-lighter-style plugs and sockets, which may not be suitable for sustained higher-current operation.
By converting the supply into a regulated 30 V output close to the mount, the Thermal Protection Power Module helps reduce current and voltage drop on the Starlink-side lead while providing consistent voltage to the Starlink Mini. This helps reduce unexpected dropouts or restarts caused by insufficient voltage reaching the unit.
Simple Installation
The purpose-built black powder-coated mounting system installs inside a compatible Boss Pro Lockable Mount using the supplied mounting hardware.
Once installed, connect the integrated Anderson plug to a suitable fused 12 V or 24 V DC supply and connect the integrated power lead to the Starlink Mini.
The module can be selected with a new Boss Pro Lockable Mount or fitted later to a compatible Thermal Protection System Ready mount.
What’s Included
Boss Thermal Protection Power Module
12 V–24 V to regulated 30 V DC converter
Twin thermostatically controlled cooling fans
Automatic temperature switch
Purpose-built black powder-coated mounting system
Integrated Anderson plug input
Starlink Mini power lead
Fused wiring protection
Required mounting hardware
Specifications
Application: Boss Pro Lockable Mount for Starlink Mini
Input: Suitable 12 V or 24 V DC electrical system
Regulated output: 30 V DC
Cooling: Twin thermostatically controlled fans
Fan rating: IP67, dual ball bearing
Fan operation: Automatic at the preset activation temperature
Input connection: Integrated Anderson plug
Wiring protection: Fused
Bracket finish: Black powder coat
Module weight: Approximately 0.45 kg
Compatibility: Thermal Protection System Ready Boss Pro Lockable Mount
Starlink Mini: Not included
Boss Pro Lockable Mount: Not included
Designed and manufactured in Australia
Important installation information
The module must be connected using appropriately sized automotive cable and a suitably rated electrical circuit.
The supply cable must be protected by a correctly rated fuse or circuit breaker installed as close as practical to the battery or original power connection.
Avoid relying on light-duty cigarette-lighter plugs or sockets. Use secure, high-quality electrical connections and have the wiring installed by a suitably qualified person where required.
The 12 V or 24 V supply side will still carry the current required to operate the converter, cooling fans and Starlink Mini. The supply wiring, fuse and connections must therefore be correctly rated for the application.