Boss Aluminium designs and manufactures a full range of 4WD aluminium fit-outs: ute trays (M-Spec and Premium), modular ute canopies, 3-door trade service bodies, camping and touring gear (rooftop tents, awnings, bags and accessories), GVM upgrades, and complete custom 4WD builds. We also run in-house powder coating. You can browse each range from the main menu.
Yes. Boss Aluminium products are 100% Australian made. We are a family business founded in 2000, with over 25 years of end-to-end production in Melbourne's eastern suburbs, using in-house CAD design, 3D scanning, precision laser cutting, brake-press bending, robotic automation, welding and fabrication. Learn more about us.
Yes. Boss Aluminium offers a lifetime warranty on workmanship. For the warranty details that apply to a specific product or build, get in touch with our team.
Yes. Finance can be applied to any Boss Aluminium product or build, including ute trays, canopies, service bodies, GVM upgrades, camping and touring accessories, and complete 4WD builds. We work with Acquired Financial Services (asset and vehicle finance across 65+ lenders) and Handypay (buy-now-pay-later plans). You can get pre-approved on our Finance page.
Use the Get a Quote button on any page to tell us about your vehicle and what you need, and our team will put together a quote. You can also call us on (03) 9729 3092 or email sales@bossaluminium.com.au.
Boss Aluminium products are available direct from our Melbourne headquarters and through our authorised dealer network across every Australian state (VIC, NSW, ACT, QLD, SA, WA, TAS and NT), plus select international dealers. To find your nearest stockist or to buy direct, contact us.
Our trays, canopies, service bodies and GVM upgrades are engineered to suit a wide range of popular 4WD makes and models. The best way to confirm fitment for your specific vehicle is to request a quote or contact our team with your vehicle details.
Lead times depend on the product and our current production schedule. For an up-to-date lead time on your build, please contact our team.
Yes. Powder coating is done in-house at our facility as part of our end-to-end manufacturing. See our Powder Coating page for details.
Yes, GVM upgrades can be done both pre and post rego.
No, unless its a 6×6 conversion. To upgrade your GCM it must be done pre registration. GCM upgrades are available on 6×6 conversions as the vehicle is reclassified.
Only if it is pre registration. You can go to a maximum of a 2″ lift and 33’s post registration.
Upgrading your BTC depends on the kit you use. The 4495 kit and the 6×6 conversion introduce a new rear chassis which is designed to be able to tow loads up to 4000kg with the 4495 GVM upgrades and 4500kg in the 5800 GVM 6×6 conversion. On a 79 series you must upgrade your brake booster and transmission upgrades are also required, this ranges from an upgraded heavy duty clutch to an auto conversion depending on the requirements. These are included in the 4495 kits apart from the auto conversion which is only required for a 5800 GVM. Power upgrades are recommended but not necessary.
This depends on what you are planning on using your vehicle for. Do you need the extra GVM or GCM? Do you need more space for a bigger tray and canopy to fit all your gear? Do you want more comfort and better on-road handling?
The main benefit of a coil conversion is the heightened comfort and GVM upgrade. All JMACX Coil Conversion kits incorporate track correction vastly improving the handling of the vehicle.
A heavy vehicle licence is required for vehicles with a 4500 GVM and up.
